The relationship between malathion droplet size (VMD) and degree of damage to 1990, 1K and 2K General Motors paint standards was investigated in the laboratory and field. Laboratory tests indicated a positive correlation between malathion droplet VMD and damage spot size. Laboratory settling chamber tests revealed that size-thresholds of droplets too small to cause visible damage averaged 8 and 11 mu on washed 1K and 2K paints, respectively. Field tests indicated malathion caused no visible damage to 1K or 2K paint panels under routine operating conditions, although droplet sizes (VMD) sampled on the automobile surface averaged 10.2 +/- 4.5 and 11.7 +/- 5.7 mu. Microscopic damage was found on paint panels placed on the hood, roof, trunk and doors of the automobile when parked parallel or perpendicular to the course of the spray truck and when driven through the spray of a stationary spray truck.